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SEL Technologies > Conformal Coating
Conformal Coating
Make the world’s most reliable
relays even tougher.
Conformal Coating

Key Features

  • Environmental Protection
    Protects circuit boards from the effects of contaminants in the air. Circuit board components are isolated from contaminants like hydrogen sulfide (H2S), chlorine (Cl), or salts.
  • Mechanical Protection
    Works to shield and protect the circuit board from dust, insects, dropped screws, drill shavings, and abrasion.
  • Dendrite Growth Resistance
    Resists dendrite growths between conductors. SEL coatings conform to the peaks and recesses of the board, providing complete coverage of critical components.
  • Moisture Protection
    Provides a moisture-resistant barrier, preventing unwanted conduction paths and board damage.
  • Precision Robotic Application
    Precisely applied to surfaces intended for coating and not to unintended areas. Computer-controlled, three-axes application gives uniform coating to exact specifications, resulting in superior reliability.

Products

SEL offers conformal coating on the following products:
Check with your SEL customer service representative on the availability of conformal coating on other products. Operating temperature for some UL and CSA conformal-coated boards is –40° to +75°C (–40° to +167°F).

Description

Conformal coating is specially formulated to protect PCBs and related equipment from the environment. This improves and extends the working life of the PCB and ensures security and reliability. The coating conforms to the shape of the board and its components, creating a protective layer that is both lightweight and flexible.
This durable protective coating protects circuitry from hazards such as chemicals (e.g., fuels, coolants, etc.), vibration, moisture, salt spray, humidity and high temperature, fungus, corrosion, and thermal shock.
SEL products with conformal coating have been tested and approved by independent testing laboratories to the following specifications for mixed flowing gas, hygroscopic dust, and damp heat:
  • Telcordia Technologies GR-63-CORE, Issue 2, April 2002, Network Equipment-Building System (NEBS) Requirements: physical protection (modified—test duration extended)
  • EIA 364-65A Class IIIA (modified—test duration extended)
  • ANSI NCSL Z540-1
  • ISO 17025: 2005
  • IEC 60068-2-30—1980, 1985, Basic Environmental Testing Procedures, Part 2: Tests—Test Db and guidance: damp heat, cyclic (12 + 12-hour cycle), severity level 25° to 55°C, 6 cycles, relative humidity 95 percent.
Mixed flowing gas includes contaminants Cl2, H2S, NO2, and SO2. Hygroscopic dust includes water-soluble salts, sulfate, nitrites, volatile organic compounds, SO2, H2S, ammonia, NO, NO2, HNO2, ozone, and gaseous chlorine.
SEL meets Mil-1-46058C Type UR conformal coating requirements. Material used for conformal coating is approved to the following specifications:
  • IPC-CC-830, Qualification and Performance of Electrical Insulating Compounds for Printed Board Assemblies.
  • UL 746E, Polymeric Materials—Industrial Laminates, Filament Wound Tubing, Vulcanized Fiber, and Materials Used in Printed Wiring Boards.
  • IEC 60664-3, Insulation Coordination for Equipment Within Low-Voltage Systems, Part 3: Use of Coatings to Achieve Insulation Coordination of Printed Board Assemblies.
Related Literature

Making Electric Power Safer, More Reliable, and More Economical
Schweitzer Engineering Labs
2350 NE Hopkins Court - Pullman, WA 99163 – USA
Phone: +1.509.332.1890 - Fax: +1.509.332.7990